Let’s step a generation back for laptop computers, where we will see these not-so-stylish (I’m just being honest here) Dell Latitude D610. Unstylishly as it looks, the performance of the laptop should not be disregarded as it is built to strike a balance between performance, size and battery life. I have to give thanks to my friend, Thomas and HQ who allowed me to disassemble this D610.
This guide will explain detailed step by step sequence on how to dismantle a Dell Latitude D610 laptop.
READ ME
Advices taken here are taken at your own risk. AhWee.com will be held no responsibility if you break any of the hardware and lose your warranty.
NOTE: Even though Dell said disassembling laptop yourself would lose your warranty, but I haven’t void anybody’s warranty in any possible way yet.
Contents
Tools You Need For Dismantling and Cleaning
- Philips Screwdriver (M2.5 will do)
- Flat Blade Screwdriver (usually a test pen)
- A brush (about 1 inch wide would do it)
I usually have 2 Philips screwdrivers, big one for more unscrewing force, small one for less screwing force (so that I don’t spoil the screws), then a test pen for prying up parts and a brush for cleaning.
Before You Start
Here are a few things you’ll need to do before you start disassembling your Dell Latitude D610.
- Clear your Table
Ensure that you have plenty of space (1 meter square would be great) to put all the components so they won’t go missing or falling off the table. - Disconnect all the Cables & Components
It’s wise to disconnect all usb cables, pendrives, power and HDMI cables. - Put Some Cloth or Thin Sponge Under the Laptop
To make sure that the rough table surface would not scratch your laptop. - Remove the Battery
To remove the battery from your Dell Latitude D610, unscrew 1 screw and pull the battery latch outwards. The battery will automatically be lifted up.

- Ground the Motherboard
When the battery is removed, simply ground the motherboard by pressing on the power button for a few seconds. - Ground your Hands
Ground your hands by wearing a wrist grounding strap or touching an unpainted metal surface from time to time.
All preparations done. Unfortunately, this laptop is designed by dirty people who doesn’t clean their laptops. So we’ll have to disassemble all the way to split the laptop into half in order to reach the fan (which contains the most dust).
Step 1 : Remove The Harddisk
This step is unnecessary. However, for the sake of your business data stored inside the laptop, I strongly suggest the harddisk to be removed and placed somewhere safe. Preferrably inside an antistatic bag.
- Locate the harddisk that is just beside your battery.
- Unscrew two M3 x 3-mm screws.
- Pull the Harddisk handle and remove the harddisk.

Step 2 : Remove The Hinge Cover
For starters disassembling the hinge cover would always be a challenge. But as you get used to disassembling your laptop, this becomes as easy as eating peanuts.
- Open your LCD screen as far as possible, all the way to 180 degrees.
- Use your flat blade screwdriver (or testpen) to pry open the hinge cover from the right side.
- Carefully unsnap the hinge cover starting from the right side.
You will hear a few popping noises indicating that the hinge cover is disconnected from the base.

Step 3 : Remove The Keyboard
After your hinge cover is off, you will have access to the screws securing the keyboard.
- Remove two M2.5 x 5-mm screws located at the top of the laptop.
- Slowly lift up the keyboard (make sure you don’t snap the cable beneath).
- Make sure you have enough room for your hand to go below the keyboard, then disconnect the cable by pulling the blue tag.

Step 4 : Remove The LCD Screen
Great job! You’ve disassembled 50% of your Dell Latitude D610. I know the lcd screen is heavier than the laptop base now. It’s irritating, let’s remove it.
Remove the Mini PCI Card
- The Mini PCI Card is located bottom of the fan and left side of the RAM (DIMM A).
- Unplug the antennas labeled “MAIN” and “AUX” and unroute them from their routings.
- Pull the tabs located at the sides of the PCI Card, the card will pop up and ready for removal.

Remove the LCD Screen
- Disconnect the display cable by pulling the blue pull-tab.
- There’s also a captive screw right beside the display cable, unscrew it.
- Remove four M2.5 x 5-mm screws located at each side of the lcd screen support.
- Life the LCD screen out from the laptop base.

Step 6 : Remove The Palm Rest
This is the real challenge in disassembling laptops usually. During my first laptop disassembly I spent couple of hours only on this step, maybe because there isn’t a guide to help me out.
NOTE: If you have a CD/DVD ROM installed, just push it out like this.

Now let’s continue our Palm Rest disassembly.
- At the top side up of the laptop, note 1 touchpad cable and two M2.5 x 5-mm screws.

- Disconnect the cable and remove the two screws.
- Turn the laptop upside down, remove thirteen more M2.5 x 8-mm screws.
Pain in the ass I know, but not the hard part yet - Make sure all the screws are removed.
- If everything is clear, separate the palm rest from the laptop base starting from the back. This is the hard part for every laptop, keep an eye on the force you exert here.

Just be careful not to break any components or hooks.
Step 7 : Remove & Clean The Dirty Fan
Removed the Palm Rest already? Cool, how long did it take you to do that? Anyhow, it’s time to clean the fan.
- Unscrew two M2.5 x 8-mm screws.
- Pull out the power cable.
- Lift the fan off the base.

Cleaning Tips
Here’s a few places you need to pay more attention when cleaning your laptop.
- The Fan
Where most dusts are collected. - The Air Vents
To improve air flow of the laptop. Would also collect a lot of dust. View here for example. - Motherboard
Gently brush the dust away with a paint brush, not too hard unless you wanna break those little chips. You could also use a blower to blow all the dust out. - Covered part of the palm rest
- Keyboard
You will be amazed with how many things that was hid under the keys.
Extra: How To Remove The Latitude D610 RAMs
In your Dell Latitude D610, the RAMs are located at 2 parts of the laptop. DIMM A is located right beneath the keyboard and DIMM B is located at the bottom of the laptop.

Remove DIMM A
Follow the step by step instructions until Step 3 : Remove the keyboard. After Step 3, you can clearly see DIMM A. So what you do is pull the pins located at both sides of the RAM to remove it.
Remove DIMM B
This can be reached from the bottom of the laptop.
- Locate the cover with a “M” label for Memory.
- Open it and DIMM B is inside.
- Pull the pins at both sides of the RAM to remove it.
I guess this is all for How to Disassemble your Dell Latitude D610. Have fun disassembling.
More laptop disassembly guides at the Laptop Disassembly Archive.
Updates
It has been confirmed the Latitude D610 is prone to the DC power jack problem.
Thanks to Ken, who provided us a link to the problem which is located here.
Please forward any questions or comments regarding Laptop Disassembly to the Forum at Real Time Gamer (RTG) website. RTG is a website we have long-term partnership with.



55 Comments
I think I’m in trouble I disassemble my Dell D610 but don’t know how to put it back together. Can anyone help me out with this. I’ve searched everywhere but found no answer. Any help would be appreciated
@Vollo,
How do you propose I help you? Just do it backwards?
Hello! I was wondering if you had any advice on replacing the cpu. I have the Pentium M 750, and I’d like to put in the M 780.
Thanks!
Hello,
I am trying to put together my laptop after disassembling and forgot which color cable goes into the main and aux slot of the Mini PCI Card. Does it matter? One cable is black and the other white. They are both coming form the LCD screen.
Thank you.
I wanted to replace the both DIMMS in a Dell D610, but did not know how to get to the “A”. Slot.
Thank you for the time you put in to support this site James.
V/r
Al
I have a Dell laptop D610. It will not start. No signs of life. No lights, no nothing. This is true whether I’m trying to power it up with just the battery, the power adapter plugged in, or if the laptop is in the docking station. The power adapter has the green light on, and the docking station has the green docking light on. Any help would be appreciated.
hi, I have a d610 and thepcmcia slot has just stopped working. My wireless card used to work but now doesn’t light up and system doesn’t recognise it. Do you think it could be a power issue?
on the latitude D610 I found that the on/off board plug on mother board becomes unsolder d that’s why you have to push down on the on/off board
If still facing problem in dissembling the laptop, you should have to be aware of laptop repair training, so as you should not face any problem.
Hi James,
Just an hour ago my dell latitude d610 fell ou of my hands… :(
When I pressed the power button, it wouldn’t give any image or waht so ever.
Until the system (Kubuntu) was booted, the it gave a wierd green screen (not what it’s ment to be). So I started to search the intenet for a complete disassembly toturial and I found one, yours! :)
Now at last I found the problem, the display connector fell loose…
Well I guess I could say my wallet is saved…
Clue of the whole story:
Thank you very very much for posting this artikel. It really helped me!
Thanks again!
73 and greetings, Niels Webster the PD7IHN.
(ps: I’m from Holland, si I hope my English is undestandable…)
You are very skilled in explaining “How To…” I have never befor I came across your side here had the currage to disassemble my laptop.
Thank You so much! Do you have any thoughts that you could share, about my problem describde below? Many thank from Grama Maggan in Sweden
I have a very curious problem-my Dell Latitude D610 XP sp3 Swedish won´t start from the power button on the keyboard. The problem started after a faulty release from a D-serie docking station (didn´t use the secure release commando under “Start” in windows or the button on the docking station). I have done this to try to make it work:
Put the laptop back in the docking-station and undocked it with the right procedures- one time from the computer´s commando and one time from the docking-stations release button.
Taken out the battery, waited 10 minutes, put it back in and tried to start but no reaction from the laptop.
Taken out the battery and tried to start with only the power cable = no reaction from the laptop
No battery, holding in the button for 10 seconds, no sound, no buzz no nothing but no reaction.
Tried to repair it from XP installation-disc but no luck…..
Are there components to the power-button that I can replace?
Something else I can try? Anyone that have other ideas? What do I have to replace, if anything? ………………..MiloSwed
I have successfully taken the dell latitude d610 apart but now need to remove the mother board so i can access the DC Jack becuase mine has broke. how to you remove the mother board thanks jack
I too am looking for instructions for replacing the DC jack. Any suggestions where I can find instructions for such, with colored photos.
Dude, I’m getting ready to put it all back together but: the thermal stuff over two of the board chips to be cooled by conduction of capper pipe is insulated with some lit blue silly putty– as opposed to the siver thermal compound I’m about to repalce over the processor—whats the diff? am i missing something here?
@Wpbdude
Yes, that is what I have encountered before too! What I have done is not replace the blue putty unless I have confirmation from Dell to do so.
However, the blue putty are used for the chips beside the processor. The processor itself are still using thermal compound to transfer heat to the heat pipes